Watlow Electric 160 Series Manuel d'utilisateur

Made in the U.S.A.0600-0039-0000 Rev JJanuary 2015Supersedes: 0600-0039-0000 Rev HUser’s Manual1241 Bundy Boulevard, P.O. Box 5580, Winona, Minnesota

2.4 I Watlow Power Series Installation, Chapter 2Removing the Power SeriesController1. To release the Power Series controller from the mounting plate,

Power Series Output Rating CurvesFan Cooled All curves are at 100% on with 90°C rated load wire and line wire connected. Note that eachchart is slight

Power Series Output Rating CurvesNatural Convection All curves are at 100% on and with 90°C rated load wire and line wire connected. Note that each ch

Chapter ThreeWiringWiring the Power Series ControllerWiring options depend on the model number. Check the terminal designation stickers on theright si

3.2 Watlow Power Series Wiring, Chapter 3ç∫WARNING:To avoid damage toproperty and equipment,and/or injury or loss oflife, use National ElectricCode

Wiring, Chapter 3 Watlow Power Series 3.3Figure 3.3a – Single Zone Input WiringFigure 3.3b – 2-Zone Input WiringFigure 3.3c – 3-Zone Input WiringPow

3.4 Watlow Power Series Wiring, Chapter 3Line Power/Output WiringFigure 3.4a – Single Phase Output Wiring (Model PC1X-XXXX-XXXX)Figure 3.4b – 3 Phas

L2L1L3456Limit ControlContacts(If Required)Heater2Gnd1 34 5 6On-boardSemiconductor FusesFigure 3.5a – 3-Phase, 3-Leg,6-SCR Output Wiring for4-Wire Wye

3.6 I Watlow Power Series Wiring, Chapter 3Wiring ExampleFigure 3.6 - System wiring example.Recommended fusing options to meet 200KA SCCR. All other u

Chapter FourNavigation and SoftwareKeys and DisplaysThis chapter explains keys, displays and navigation skills. You’ll also find a completesoftware ma

Safety Information in this ManualNote, caution and warning symbols appear throughout this book to draw yourattention to important operational and safe

Navigating the Power SeriesChoose a page (Setup or Factory) and press its key sequence. The page appears in the lowerdisplay.PressÎ or Ó to find a spe

Navigation¬®[````]¬®[````]¬®[load]¬®[freq]¬®Single-Zone Single-Phase¬®[In``] or [In|c] or [In|u] ¬®[`Out]¬®[`Hbt]¬%%% ®[`UoL]¬®[`Cur]¬®[`HUa]Multi-Z

4.4 Watlow Power Series Navigation and Software, Chapter 4**NOTE: These menus and display prompts are only viewable in the Factory Mode using a pass

Chapter FiveControl Methods and FeaturesFeatures, Chapter 5 Watlow Power Series 5.15Zero cross (also known as burst firing) provides evenoutput powe

5.2 Watlow Power Series Features, Chapter 5Variable Time Base - Zero CrossIn the variable time base control method, an optimalratio of cycles on to

Features, Chapter 5 Watlow Power Series 5.3Soft StartSoft start is a variation of phase angle controlexecuted on startup in which there is a gradual

Heater BakeoutIf a system is shut down for long periods, someheaters can absorb moisture. With a standard powercontroller, turning the power full “on”

Watlow Power Series Features I 5.5Current LimitingThe current limit uses the RMS current entered bythe user. When a zone goes from 0.0% to a requested

Baseline Voltage and Voltage CompensationThe baseline voltage is used by the controller toadjust the output so that the system power remainsconstant.

Features, Chapter 5 Watlow Power Series 5.7Alarm StandardIf an alarm is configured as “standard” [`Std], thealarm indicators only occur while the al

Chapter 1: Overview . . . . . . . . . . . . . . . . .1.1Chapter 2: Installation . . . . . . . . . . . . . . . .2.1Dimensions . . . . . . . . . . . .

5.8 Features Watlow Power SeriesOverviewA Power Series controller can also be programmedand monitored by connecting it with a personalcomputer or pr

Watlow Power Series Features 5.9RetransmitRetransmitting Output Load Current orLoad PowerThe retransmit feature allows an output toretransmit an ana

5 .1 0 I F e at ur es W at lo w P owe r S er ie sGet Your Power Series Controlling Heat Fast Start Guide [load] [`___]± ¬Ó [`set] [algo]® [algo]Ó[con

5.11 I FeaturesW at lo w P ow e r S er ie s [load] [`___]± ¬Ó [`set] [algo]® [algo]Ó[cont][`Off][`Ftb][Urtb][PH2t]¬ [`set] [algo]Î `set] [Ctr1]® [`

Display LoopThe resting-state display shows one of the following sets of data, depending on controllersetup. The first prompt appears in the top displ

Active if heater diagnostics optionis installed and heater bakeoutis running in the zone.157 r [1]167 r [2]n/a[9999] to [```0][minutes](9999 to 0)

Active with multizoneconfiguration.152 r [1]162 r [2]172 r [3]n/a[```0] to [9999] [V](0 to 9999) [Uol1], [Uol2], [Uol3]Line Potential(Volts) rmsRe

6.4 Watlow Power Series Parameters, Chapter 6Active with multiphaseconfiguration and heater diag-nostics option is installed.156 r n/a[```0] to [99

Setup PageTo enter the Setup Page, press the Home and Left keys (± ¬ ) together while in the Display Loop.Each of the following menus in the Factory

Display Parameter Range Default Modbus Conditions for (Modbus Value) Address Parameters to Appearread/write6.6 Watlow Power Series Parameters, Chapt

ii Watlow Power Series Table of Contents

Display Parameter Range Default Modbus Conditions for (Modbus Value) Register Parameters to Appearread/writeParameters, Chapter 6 Watlow Power Series

Active if heater diagnostics isinstalled.Active unless controller is 3phase, 2 leg configuration.Active if [`Hbo] is set to [``On].5116 r/w [1]5216 r/

Active if heater diagnostics isinstalled.Active unless Input/Output con-figuration is 3 phase, 2-leg.Active if [algo] is set to [ph2t]and [Indf] is se

Active if [glbl] is set to [`Off].863 r/w[`std]active (0)[`std] active (0)[`LaT] latched (1)[`SIl] silenced (2)[LaSI] latched andsilenced (3)[Line] Li

Active if communications isinstalled.Active if [glbl] is set to [`Off].869 r/w[`std]active (0)[`std] active (0)[`LaT] latched (1)[`SIl] silenced (2)[L

Active if retransmit and heaterdiagnostics options are installed.871 r/w[`CUr] cur-rent (1)[`Off] none (0)[`CUr] current (1)[`HUA] kVA (2)[type] Retra

Active if retransmit and heaterdiagnostics options are installed.Active if [`Cfg] is set to [`nna].883 r/w[2)00](2000)[rt|C_] to [2)00](Retransmit Out

6.14 Watlow Power Series Parameters, Chapter 6[dATA] System Data Manipulation[`Loc] Global/Menu Lockouts[Info] Unit Information[diag] Diagnostics[`p

*NOTE: These prompts (Backup, Default, and Restore Data Set) allow the user to manipulate the EEPROM contents.See Appendix, p. A.7, for more informati

Active if [glOC] is set to [`Unl].Active if retransmit and heaterdiagnostics options areinstalled.1357 r/w [`Unl] (0)[`Unl] Unlocked (0)[`LOC] Locked

1Overview, Chapter 1 Watlow Power Series 1.1Chapter OneOverviewIntroductionThe Power Series is a state-of-the-art microprocessor-based Silicon Contr

Parameters, Chapter 6 Watlow Power Series 6.17NOTE: For more information about how parameter settings affect the controller’s operation, see Chapter

Active: Always.1961 rn/a[```0] to [9999](0 to 9999)[HrS_] Accum Hours(0 - 9999)Accumulated systemoperating time(hours).Active: Always.Masked if hours

* Values 0 to 4095Active for line on which line lossalarm has occurred since powercycle.1540 r1543 r1546 r1541 r1544 r1547 r1542 r1545 r1548 r{none] (

Active if factory password isvalid.1700 r/w[`Off] idle(0)[`Off] idle (0)[`req] request factorymode (1)[`act] factory modeactive (2)[fcty] Factory Mode

Watlow Power Series Parameters 6.21NOTE: For more information about how parameter settings affect the controller’s operation, see Chapter Five, Feat

6.22 Parameters Watlow Power SeriesDisplay Parameter Range Default Modbus Conditions for (Modbus Value) Address Parameters to Appearread/write*NOTE:

Appendix Watlow Power Series A.1AppendixATroubleshooting . . . . . . . . . . . . . . . . . . .A.2Troubleshooting Alarms and Errors . . . .A.4Checki

All Units• If the controller has heater diagnostics installed, ashorted SCR will cause an error and shut down theremaining good SCRs. Return the unit

Appendix Watlow Power Series A.3All Units (continued)Single Phase UnitsMultizone Units3 Phase, 2-Leg Units3 Phase, 3-Leg Units• For 3 phase, 3 groun

[`alr] Communications[Cdog] Watchdog AlarmAlarm will occur if no communications is detected for time specified in [`Out] Watch-dog timeout. Not availa

Single PhaseThis configuration can be purchased with any or all the features available on the PowerSeries. The only limitations are the features selec

190 r/w(0-4)*Insure that the source of communications to the unit is communicatingwithout long interruptions. Verify the integrity of the communicatio

A.6 I Watlow Power Series AppendixAnalog to digital failure error.Condition For Alarm or Error To OccurAlarm / Error[`err] System Errors Heater Bakeou

Power Series BackupThere are three prompts which allow the user to manipulate theEEPROM contents: Backup Data Set, Default Data Set, and RestoreData S

A.8 Watlow Power Series Appendix1 Unit Serial Number High Digits2 Unit Serial Number Low Digits4 Software Version5 Manufactured Date (yymm)7 Hardwar

Digital Programmer/Display andCommunications Capabilities• Programming functions• Adjust input and output control type, alarms and soft start.Heater b

A.10 I Appendix Watlow Power SeriesOrdering Information(1528)To order, complete the code numberto the right with the information below:P C _ _ - _ _ _

Appendix Watlow Power Series A.11Index AA to D Failure Error A.4Accum Hours (0 - 9999) 6.18Accum Hours (10K - 100M) 6.18Active Alarms 6.1Active

A.12 Appendix Watlow Power SeriesLoad Power (kVA) Zone 2 6.3, 6.4 Load Power (kVA) Zone 3 6.4 Load Type Select (Control Zone 1only, 3 phase only

Appendix Watlow Power Series A.13Prompt IndexA[``Ad] Select Analog to Digital Channel 6.19[Addr] Unit Address Select 6.12[ALÇ`] Heat Sink Alarm Te

Declaration of Conformity Power Series Power Controller WATLOW Electric Manufacturing Company ISO 9001since 1996. 1241 Bundy Blvd. Winona, MN 55987

Chapter TwoInstallationInstallation, Chapter 2 Watlow Power Series I 2.12The following two chapters will explain how to install the Power Series contr

Declaration of Conformity WARNING: Tank filters may suppress desirable communications carried on power lines in the 150 to 250 KHz region. The filte

A.16 Appendix Watlow Power SeriesDisplay Loop(See the Power Series User’s Manual)Setup Page[algo] Control Algorithm[ALgo] Power Control Algo Select

Using the ManualWatlow Power Series User’s ManualWatlow Winona, 1241 Bundy Boulevard, P.O. Box 5580, Winona, Minnesota USA 55987-5580,Phone: +1 (50

2.2 I Watlow Power Series Installation, Chapter 2Mounting the Power Series ControllerNOTE: The Power Series controller must be mounted vertically. Whe

Installation, Chapter 2 Watlow Power Series 2.3Enclosure GuidelinesThe Power Series must be mounted in a suitable electrical enclosure. It musthave