Watlow-electric Integrated Controller User Manual Rev C EZ-ZONE PM Manuel d'utilisateur

0600-0059-0000 Rev. C Made in the U.S.A.March 2008 $15.00User’s ManualRegistered CompanyWinona, Minnesota USAISO 9001ISO 9001TOTAL3 Year WarrantyCU

Watlow EZ-ZONE® PM Integrated Controller • 8 • Chapter 2 Install and Wire L1K1J1L2K2T1S1R1L3K3J3L4K4T2S2R29899CFCDCEB5D6D515.8 mm(0.62 in)101.6 mm

Watlow EZ-ZONE® PM Integrated Controller • 9 • Chapter 2 Install and Wire Installationcaseretention collarpanelbezelgasket1. Make the panel cuto

Watlow EZ-ZONE® PM Integrated Controller • 10 • Chapter 2 Install and Wire Returning the Controller to its Case1. Ensure that the orientation of

Watlow EZ-ZONE® PM Integrated Controller • 11 • Chapter 2 Install and Wire Slot A Slot BOutput Terminal Function Configuration1234X1W1Y1X3W3Y3comm

Watlow EZ-ZONE® PM Integrated Controller • 12 • Chapter 2 Install and Wire Slot C Terminal Function Configuration9899power input: ac or dc+power i

Watlow EZ-ZONE® PM Integrated Controller • 13 • Chapter 2 Install and Wire ÓWarning:Use National Electric (NEC) or other country-specific standard

ÓWarning:Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this controller to a po

Watlow EZ-ZONE® PM Integrated Controller • 15 • Chapter 2 Install and Wire ÓWarning:Use National Electric (NEC) or other country-specific standard

ÓWarning:Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this controller to a po

Watlow EZ-ZONE® PM Integrated Controller • 17 • Chapter 2 Install and Wire ÓWarning:Use National Electric (NEC) or other country-specific standard

Safety InformationWe use note, caution and warning symbols through-out this book to draw your attention to important operational and safety informatio

ÓWarning:Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this controller to a po

Watlow EZ-ZONE® PM Integrated Controller • 19 • Chapter 2 Install and Wire ÓWarning:Use National Electric (NEC) or other country-specific standard

ÓWarning:Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this controller to a po

Watlow EZ-ZONE® PM Integrated Controller • 21 • Chapter 2 Install and Wire ÓWarning:Use National Electric (NEC) or other country-specific standard

ÓWarning:Use National Electric (NEC) or other country-specific standard wiring and safety practices when wiring and connecting this controller to a po

Watlow EZ-ZONE® PM Integrated Controller • 23 • Chapter 2 Install and Wire ÓWarning:Use National Electric (NEC) or other country-specific standard

Watlow EZ-ZONE® PM Integrated Controller • 24 • Chapter 3 Keys and DisplaysWA TLOW®EZ-ZONEChapter 3: Keys and Displays3 Infinity Key ˆPress to b

Watlow EZ-ZONE® PM Integrated Controller • 25 • Chapter 3 Keys and Displays Navigating the EZ-ZONE® PM Integrated ControllerWATLOW®[``Ai][`Set]EZ-

Watlow EZ-ZONE® PM Integrated Controller • 26 • Chapter 4 Home PageChapter 4: Home Page4Custom Menu Number Home Page Display(defaults)Parameter N

Watlow EZ-ZONE® PM Integrated Controller • 27 • Chapter 4 Home PageDisplay Parameter NameDescriptionSetting Range Default Appears If [Attn] Attent

Watlow EZ-ZONE® PM Integrated Controller • 1 • Table of ContentsTCTable of ContentsChapter 1: Overview . . . . . . . . . . . . . . . . . . . . .

Watlow EZ-ZONE® PM Integrated Controller • 28 • Chapter 5 Operations Page5Chapter 5: Operations PageTo go to the Operations Page from the Home Pa

Watlow EZ-ZONE® PM Integrated Controller • 29 • Chapter 5 Operations PageDisplay Parameter nameDescriptionSet-tingsRange Default Appears If [``Ai]

Watlow EZ-ZONE® PM Integrated Controller • 30 • Chapter 5 Operations PageDisplay Parameter nameDescriptionSet-tingsRange Default Appears If [Loop]

Watlow EZ-ZONE® PM Integrated Controller • 31 • Chapter 5 Operations PageDisplay Parameter nameDescriptionSet-tingsRange Default Appears If [``dB]

Watlow EZ-ZONE® PM Integrated Controller • 32 • Chapter 5 Operations PageDisplay Parameter nameDescriptionSet-tingsRange Default Appears If [P;Str

Watlow EZ-ZONE® PM Integrated Controller • 33 • Chapter 6 Setup Page6Chapter 6: Setup PageHome PageSetup PageParameters[~~p~]ň[~~Sp]<>Æ[

Watlow EZ-ZONE® PM Integrated Controller • 34 • Chapter 6 Setup PageTo go to the Setup Page from the Home Page, press both the Up ¿ and Down ¯ key

Watlow EZ-ZONE® PM Integrated Controller • 35 • Chapter 6 Setup PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [`P;EL][ P.

Watlow EZ-ZONE® PM Integrated Controller • 36 • Chapter 6 Setup PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [`leu][ LE

Watlow EZ-ZONE® PM Integrated Controller • 37 • Chapter 6 Setup PageDis-playParameter NameDescriptionSet-tingsRange Default Appears Ifsp;ll[SP.LL]

Watlow EZ-ZONE® PM Integrated Controller • 2 • Chapter 1 OverviewChapter 1: Overview 1The EZ-ZONE® PM takes the pain out of solving your thermal l

Watlow EZ-ZONE® PM Integrated Controller • 38 • Chapter 6 Setup PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [FAiL][FAiL

Watlow EZ-ZONE® PM Integrated Controller • 39 • Chapter 6 Setup PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [otpt] [``

Watlow EZ-ZONE® PM Integrated Controller • 40 • Chapter 6 Setup PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [``Fn][ F

Watlow EZ-ZONE® PM Integrated Controller • 41 • Chapter 6 Setup PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [`A;hy] [

Watlow EZ-ZONE® PM Integrated Controller • 42 • Chapter 6 Setup PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [`C;Si][ C.

Watlow EZ-ZONE® PM Integrated Controller • 43 • Chapter 6 Setup PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [P;typ] [P.

Watlow EZ-ZONE® PM Integrated Controller • 44 • Chapter 6 Setup PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [iP;F3][ip.

Watlow EZ-ZONE® PM Integrated Controller • 45 • Chapter 7 Profiling PageChapter 7: Profiling Page7Home PageProfi ling PageSteps Step Types[~~p~]

Watlow EZ-ZONE® PM Integrated Controller • 46 • Chapter 7 Profiling PageThe Profiling Page allows you to enter your ramp and soak profile informat

Watlow EZ-ZONE® PM Integrated Controller • 47 • Chapter 7 Profiling PageDisplay Parameter nameDescriptionSet-tingsRange(Integer values for Mod-bus

Watlow EZ-ZONE® PM Integrated Controller • 3 • Chapter 1 OverviewA Conceptual View of the PMThe flexibility of the PM’s software and hardware al-l

Watlow EZ-ZONE® PM Integrated Controller • 48 • Chapter 7 Profiling PageDisplay Step TypeDescriptionParameters in Step TypeProfiling parameters ap

Watlow EZ-ZONE® PM Integrated Controller • 49 • Chapter 8 Factory PageTo go to the Factory Page from the Home Page, press and hold both the Advanc

Watlow EZ-ZONE® PM Integrated Controller • 50 • Chapter 8 Factory PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [CUSt] [`

Watlow EZ-ZONE® PM Integrated Controller • 51 • Chapter 8 Factory PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [rLoC][rL

Watlow EZ-ZONE® PM Integrated Controller • 52 • Chapter 8 Factory PageDis-playParameter NameDescriptionSet-tingsRange Default Appears If [iP;A3][i

Watlow EZ-ZONE® PM Integrated Controller • 53 • Chapter 9 Features9Chapter 9: FeaturesSaving and Restoring User Settings . . . . . . . . . . . . .

Watlow EZ-ZONE® PM Integrated Controller • 54 • Chapter 9 Features Saving and Restoring User SettingsRecording setup and operations parameter set

Watlow EZ-ZONE® PM Integrated Controller • 55 • Chapter 9 FeaturesManual TuningIn some applications, the autotune process may not provide PID para

Watlow EZ-ZONE® PM Integrated Controller • 56 • Chapter 9 Features3. Initiate an autotune. (See Autotuning in this chapter.)When autotuning is co

Watlow EZ-ZONE® PM Integrated Controller • 57 • Chapter 9 FeaturesSet Electrical Offset to 0 and Electrical Slope to 1 to restore factory calibrat

Watlow EZ-ZONE® PM Integrated Controller • 4 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/16 DIN with a Current Transformer — Input/Output(n

Watlow EZ-ZONE® PM Integrated Controller • 58 • Chapter 9 Featureswhich allows its set point to be manipulated by an external source. A common app

Watlow EZ-ZONE® PM Integrated Controller • 59 • Chapter 9 FeaturesRetransmit SourceOutput ScaleRange HighRange LowScale HighScale LowSet the range

Watlow EZ-ZONE® PM Integrated Controller • 60 • Chapter 9 FeaturesTimeTemperature40%SensorBreak2 minutesLocks inOutputPower0%Set PointActual Tempe

Watlow EZ-ZONE® PM Integrated Controller • 61 • Chapter 9 FeaturesIn an application with one output assigned to heating and another assigned to co

Watlow EZ-ZONE® PM Integrated Controller • 62 • Chapter 9 FeaturesWhen the dead band value is a negative val-ue, both heating and cooling outputs

Watlow EZ-ZONE® PM Integrated Controller • 63 • Chapter 9 FeaturesSet PointTimeTemperatureTemperature ramps to Set Point at a set ratedegreesper m

Watlow EZ-ZONE® PM Integrated Controller • 64 • Chapter 9 Features Alarm SilencingIf alarm silencing is on the operator can disable the alarm out

Watlow EZ-ZONE® PM Integrated Controller • 65 • Chapter 9 Features Using Lockout to Secure SettingsIf unintentional changes to parameter settings

Watlow EZ-ZONE® PM Integrated Controller • 66 • Appendix Troubleshooting Alarms, Errors and Control Issues Indication Description Possible Cause(s

Watlow EZ-ZONE® PM Integrated Controller • 67 • AppendixIndication Description Possible Cause(s) Corrective Action[Li;h1] Limit High[Li;h2] Sensor

Watlow EZ-ZONE® PM Integrated Controller • 5 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/16 DIN with Remote Set Point — Input/Output(no com

Watlow EZ-ZONE® PM Integrated Controller • 68 • AppendixIndication Description Possible Cause(s) Corrective ActionProcess doesn’t con-trol to set

Watlow EZ-ZONE® PM Integrated Controller • 69 • Appendix Specifications Line Voltage/Power• 85 to 264VÅ (ac), 47 to 63 Hz• 12 to 40VÎ (dc); 20 t

Watlow EZ-ZONE® PM Integrated Controller • 70 • AppendixSolid-State Relay• 0.5 A @ 24 to 264VÅ (ac) maximum, opto-isolated, without con-tact supp

Watlow EZ-ZONE® PM Integrated Controller • 71 • AppendixControllerP M6__ __ __ __- __ __ __ __ A__ __EZ-ZONE® Integrated Controller ModelsUniversa

Watlow EZ-ZONE® PM Integrated Controller • 72 • Appendix[`A;bL] Alarm Blocking 41, 64[AC;LF] AC Line Frequency 42, 62[AC;SP] Active Set Point 3

Watlow EZ-ZONE® PM Integrated Controller • 73 • Appendix35, 39, 40[``oP] Open Loop Set Point 31[`o;tb] Output Time Base 35, 40[otPt] Output Menu

Watlow EZ-ZONE® PM Integrated Controller • 74 • Appendixdeviation alarms 63Diagnostics Menu 51Factory Page 49Digital Input/Output Menu 29, 35O

Watlow EZ-ZONE® PM Integrated Controller • 75 • AppendixOutput Menu 39Setup Page 33output power scaling 59Output State 29Output Type 39P, QP3

Watlow EZ-ZONE® PM Integrated Controller • 76 • AppendixDeclaration of Conformity Series EZ Zone PM Watlow Winona, Inc. 1241 Bundy Blvd. Winona,

Watlow EZ-ZONE® PM Integrated Controller • 6 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/16 DIN with a Limit — Input/Output(no communicatio

How to Reach Us Corporate Headquarters Watlow Electric Manufacturing Company 12001 Lackland Road St. Louis, MO 63146 Sales: 1-800-WATLOW2 Manufacturin

Watlow EZ-ZONE® PM Integrated Controller • 7 • Chapter 1 OverviewEZ-ZONE® PM Integrated Model 1/16 DIN with Expanded Communications — Input/Output